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AIChE CCPS Process Safety Professional Certification Sample Questions:
1. Which of the following statements is correct pertaining to Process Safety Audits? (Select all that apply)
A) 2nd and 3rd party audit teams may include access to a representative of the facility being audited.
B) An audit is a systematic, independent review to verify conformance with established guidelines, standards, regulatory requirements, or self-imposed requirements of the organization.
C) Findings and recommendations usually are the same thing in a process safety audit.
D) It is always appropriate for a facility to staff the audit team with only site personnel.
2. A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?
A) Management of Change - Conduct of Operations - Emergency Management
B) Process Knowledge Management - Management of Change - Training and Performance Assurance
C) Process Knowledge Management - Safe Work Practices - Management of Change
D) Asset Integrity - Training and Performance Assurance - Management of Change
3. A facility is selecting an inerting procedure for one of its large reactors. Which inerting method would be expected to require the greatest nitrogen consumption?
A) Vacuum purging
B) Pressure purging
C) Vacuum/pressure purging
D) Sweep through purging
E) Siphon purging
4. The risk of an incident is determined by considering its likelihood and:
A) Consequence
B) Safeguards
C) Probability
D) Frequency
5. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.
Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.
A) The pressure gauge is faulty and can be ignored
B) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk
C) The system is operating normally under transient conditions
D) No hazard exists because the relief valve will always protect the system
Solutions:
| Question # 1 Answer: A,B | Question # 2 Answer: B | Question # 3 Answer: D | Question # 4 Answer: A | Question # 5 Answer: B |
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